BRAUMAT

Function description

EQM Equipment-Module

Highly flexible CIP-Program

BRAUMAT based on S7-400 and S7-1500

Introduction

The CIP program is very flexible. Most of the settings can be done in the recipe, but the recipe has to be adjusted according the requirements. Most of the Programming is in the Unit-FB, the EOPs are almost empty.

The application was used for Centro-Brewery Mexico

Features

Highly flexible CIP-Process, most of the settings are Recipe-based.
Maximal Transparency as Transition and actions can be monitored online.
The basic-recipe can be easily extended by copy and paste to more or other cleaning-Agents.
Source-Tank and destination based on Recipe-Settings by DFM.
Transition-Conditions (also combination) based on Recipe-Settings by DFM-Matrix.
Recipe-Options like Bypass, Drain etc. based on Recipe-Settings by DFM-Matrix.
Minimal-Time for transition by Recipe-Timer
Optional function to switch off by Maximal –Step-Time by Monitoring-Time and switch to A- in order to switch off all Output and reset the Monitoring-Time. Manual restart is required.
Delay for Transition by Conductivity to avoid reaction on bubbles or short changes.
Optional switch for circulation times only start if Temperature and conductivity is ok.
Integrated Pipe or Tank-empty-detection by the return flow with integrated delay.
Automatic switch-over to Drain if the Tank is full.
Interlock of the Inlet-valves with Tank full is mandatory.
The operator can input the dynamic Data by Process-Parameters. The recipe itself should be changed only by skilled people.
Sandwich-principle integrated. In order to save hot water after hot caustic first hot water, then cold water will be used.
Saving water by switching optimized to the stable water tank.
Ensure that during circulation the Tank is emptied from time to time.
Maximal using Recovery water for the process.
If the Tank is empty it is automatic switched over to Drain.

If RCS is used

Centralized settings for the RCS-Data like Function-ID etc.
Checking the Routes by RCS-feedback. So no extra request is necessary.
The Outlet CIP is one location, Tank x another, Return CIP Location 3.
In each relevant step Source and Destination-ID is transferred to RCS and can be changed.
In the Unit FB all RCS-stuff is programmed and activated by an interface flag.
Hold and Resume is by A-; The flag A- M 102.0 can be triggered as well by other functions.
Disable transition is by Flag M 101.5 “add. Device”.
Use flag M102.0 for to enable the Unit monitoring time.

Integration

There is a version with RCS and without RCS.
Critical interlocks should be considered.

CIP uses FC1450….1458

FB1099 is relevant and DB3098.

In the EOPs you only need to activate one flag and check for another flag, that’s it.

This is one template-recipe

Procedure

Preflush Water with Route Prerun by time.
Preflush Water with Circulation to Drain by time.
Empty Tank to drain by Empty-detection
Push Caustic to Drain until mS is ok
Caustic circulation by Time
Empty Caustic by only return open by Empty-detection
Push Hot-Water until Caustic is in Tank by mS-detection
Water circulation by Time
Empty Tank by Empty-detection

With the DFMs

DFMs

The selection of the Route-options must defined as Bit-field with Decoder-Number 1

The selection of the Transition must defined as Bit-field with Decoder-Number 2

Source and destination

Route-Options

Running CIP

Start CIP Yeast-Propagation Tanks or line first.
Then the CIP-Program CIP Station 1 Line 1.
Select the proper Program in Step 1 and confirm.
If A- is pressed in one Unit, it will be transferred to the other Units as well.
For YTL CIP start YPL CIP and select in Step 1 YTL CIP.